370L Turnkey Internal Mixing Line for a Large Tire Factory
Client Challenge
The customer was building a new all-steel radial tire project and required a 370L mixing line for the mixing workshop, with fully automated conveying & weighing of all materials, stable and traceable batch quality, and a tight construction schedule overlapping with civil works and other workshop construction activities.
Solution
We took on the project under a full turnkey line model: process planning defined a two-stage mixing process and capacity matching. The banbury was a mainstream 370L unit, paired with pneumatic conveying and four-stream auto weighing upstream auxiliaries, multi-station small-ingredient auto batching, a batch-off cooling line downstream, and KingView SCADA central electrical control — all together delivering one-touch mixing and batch traceability. Equipment-to-civil interfaces were frozen in the design stage to avoid conflicts on site.
Results
The complete line was commissioned and went into production on schedule in a single ramp-up. Weighing accuracy and batch consistency met targets, workshop dust levels improved dramatically, and single-shift headcount was significantly reduced compared with a traditional setup. Energy and recipe data are fully traceable end-to-end, and the customer replicated this exact line template for its Phase II expansion.
Project Overview
Full turnkey 370L mixing line for a large tire manufacturer: four-stream auto weighing & charging, one-touch mixing, full batch traceability, one-shot on-schedule production ramp-up.
Project Overview
For a new all-steel radial tire project, the customer needed a 370L mixing line in the mixing workshop, delivered as a complete turnkey line package.
Customer Challenge
Very tight construction timeline, demanding material-handling automation and quality traceability, with coordination required across overlapping civil work.
Solution
Complete line design: banbury mixer + pneumatic conveying upstream auxiliaries + small ingredients auto batching + batch-off cooling downstream + KingView SCADA central electrical control — integrated process, equipment and electrical delivery.
Results
Went into production on schedule. Batch consistency and energy KPIs were met; the customer reused the exact same line template for Phase II.