Mixing Workshop Central Electrical & SCADA Upgrade (KingView)
Client Challenge
The customer’s mixing workshop had equipment from multiple vendors with fragmented controls. Troubleshooting relied on on-site patrol inspection, while recipe and batch data existed only as paper records — insufficient for the group’s quality and energy-consumption KPI requirements.
Solution
We rolled out a central electrical control system upgrade: new MCC centralized power distribution with hierarchical PLC control at device level; at the supervisory level, KingView SCADA was connected to every banbury mixer and auxiliary, unifying equipment status monitoring, one-touch mixing scheduling, recipe/batch archiving and energy statistics. After an assessment of legacy circuits, the switchover was performed in three process-line phases, each completed within a 48-hour window.
Results
The workshop now runs under centralized monitoring with data-driven operations; fault response time has been drastically shortened, and automated recipe & batch archives meet the group’s reporting rules. Energy-consumption reports have supported energy-saving retrofit decisions, bringing the annual combined electricity consumption down by approximately 8%.
Project Overview
Central electrical & KingView SCADA upgrade of a rubber goods group’s mixing workshop: centralized supervision and data traceability, approximately 8% reduction in energy consumption.
Project Overview
The customer had multi-vendor mixing workshop equipment and fragmented controls, requiring a unified central electrical system upgrade.
Customer Challenge
Slow troubleshooting, paper-based records, no way to enforce group-level quality and energy KPIs.
Solution
Three-tier MCC + PLC + KingView SCADA architecture, phased line-by-line switchover, each phase completed within 48 hours.
Results
Centralized monitoring, automated archives, ~8% energy drop — fully meeting group KPI requirements.