[{"data":1,"prerenderedAt":453},["ShallowReactive",2],{"contact-categories":3,"site-config-footer":330,"site-config-actionbar":411,"site-config-contact":432},{"data":4,"meta":328},[5,91,172,242],{"id":6,"name":7,"slug":8,"description":9,"externalImages":10,"publishedAt":11,"createdAt":12,"updatedAt":12,"locale":13,"image":14,"parent":59,"seo":60,"products":72},1,"Conveying Systems","conveying-systems","Pneumatic conveying systems and internal mixer upstream auxiliaries for mixing workshops: automated conveying, weighing and feeding of carbon black, powders and rubber compounds, compatible with mainstream 270L/370L banbury mixers, enabling unmanned material handling and automated recipe execution.",[],"2026-08-27T18:47:39.543Z","2026-08-27T18:47:39.552Z","en",{"id":15,"name":16,"alternativeText":17,"caption":17,"width":18,"height":19,"formats":20,"hash":54,"ext":24,"mime":25,"size":55,"url":56,"previewUrl":17,"provider":57,"provider_metadata":17,"createdAt":58,"updatedAt":58},10,"p-pneumatic-conveying",null,1200,900,{"thumbnail":21,"medium":31,"large":39,"small":46},{"name":22,"hash":23,"ext":24,"mime":25,"path":17,"width":26,"height":27,"size":28,"sizeInBytes":29,"url":30},"thumbnail_p-pneumatic-conveying","thumbnail_p_pneumatic_conveying_697df99ad9",".jpeg","image/jpeg",208,156,3.09,3089,"/uploads/thumbnail_p_pneumatic_conveying_697df99ad9.jpeg",{"name":32,"hash":33,"ext":24,"mime":25,"path":17,"width":34,"height":35,"size":36,"sizeInBytes":37,"url":38},"medium_p-pneumatic-conveying","medium_p_pneumatic_conveying_697df99ad9",750,563,24.01,24008,"/uploads/medium_p_pneumatic_conveying_697df99ad9.jpeg",{"name":40,"hash":41,"ext":24,"mime":25,"path":17,"width":42,"height":34,"size":43,"sizeInBytes":44,"url":45},"large_p-pneumatic-conveying","large_p_pneumatic_conveying_697df99ad9",1000,37.01,37012,"/uploads/large_p_pneumatic_conveying_697df99ad9.jpeg",{"name":47,"hash":48,"ext":24,"mime":25,"path":17,"width":49,"height":50,"size":51,"sizeInBytes":52,"url":53},"small_p-pneumatic-conveying","small_p_pneumatic_conveying_697df99ad9",500,375,12.18,12184,"/uploads/small_p_pneumatic_conveying_697df99ad9.jpeg","p_pneumatic_conveying_697df99ad9",50.22,"/uploads/p_pneumatic_conveying_697df99ad9.jpeg","local","2026-08-27T15:22:22.392Z",[],{"id":61,"metaTitle":62,"metaDescription":63,"metaKeywords":64,"canonicalURL":70,"robots":71,"structuredData":17},4,"Mixing Line Conveying Systems - Pneumatic Conveying | Apexlong Rubber","Rubber mixing line conveying systems: pneumatic conveying (positive/negative pressure), internal mixer upstream auxiliaries, automated carbon black and rubber conveying, weighing and feeding,…",[65,66,67,68,69],"pneumatic conveying system","internal mixer upstream auxiliaries","carbon black conveying","rubber mixing line","compound conveying","","index, follow",[73,82],{"id":6,"name":74,"slug":75,"model":76,"description":77,"features":78,"externalImages":79,"seoSchema":17,"publishedAt":80,"createdAt":81,"updatedAt":81,"locale":13},"Pneumatic Conveying System","pneumatic-conveying-system","APX-PCL","The pneumatic conveying system handles enclosed automated transport of carbon black, powder chemicals and other bulk materials in the mixing workshop, offering positive pressure, negative pressure and combined pressure solutions. Comprising sending vessels, conveying pipelines, dust collectors, storage silos and a control system, it keeps materials inside sealed pipelines to eliminate dust spillage while maintaining both workshop hygiene and batching accuracy.\nControlled by PLC plus a supervisory computer and linked to the banbury mixer control system, it automatically completes the full discharging-conveying-weighing cycle per recipe, and includes level monitoring, pipeline blockage detection and automatic back-flush purging. Wear-resistant piping and proven brand components ensure long-term continuous operation.\nIntegratable with auto batching systems and internal mixer upstream auxiliaries, this system is the central bulk-feeding solution for tire plants and large rubber goods factories. We offer one-stop services from workshop layout and pipeline routing to installation & commissioning, plus overseas project delivery and remote maintenance support.","• Positive / negative / combined pressure conveying options\n• Enclosed transport, zero dust spillage, cleaner workshop\n• Interlocks with banbury mixer and batching system for automated recipes\n• Wear-resistant piping and key components for reliable 24/7 run\n• Blockage detection, auto back-flush, level monitoring complete\n• Line integration and overseas project delivery supported",[],"2026-08-27T18:47:39.736Z","2026-08-27T18:47:39.746Z",{"id":61,"name":83,"slug":84,"model":85,"description":86,"features":87,"externalImages":88,"seoSchema":17,"publishedAt":89,"createdAt":90,"updatedAt":90,"locale":13},"Banbury Upstream Feeding System","banbury-feeding-system","APX-BFS","The internal mixer upstream auxiliaries system covers automated conveying, weighing and charging of four material streams — rubber compound, carbon black, process oils and small powder ingredients — forming the core automation unit of the mixing workshop. It automatically executes recipes dispatched from the supervisory computer: weighed rubber is conveyed and charged via belt conveyor, carbon black enters the weigh hopper through pneumatic conveying, process oils are precisely injected by metering pumps, and pre-weighed small ingredients are dropped in a single batch.\nDeeply interlocked with the banbury mixer control system, it coordinates charging sequence, timing and mixing process curves to achieve one-touch mixing. Stable weighing accuracy, combined with barcode or recipe management software, enables full batch traceability from start to finish.\nWe deliver upstream auxiliary schemes for mainstream 270L and 370L tipping and rotary banbury mixers, suitable both for new complete lines and retrofit of existing workshops. Retrofit projects maximize reuse of in-place equipment and minimize the total shutdown window.","• Four-stream auto weighing & charging: rubber / CB / oil / small ingredients\n• Interlocked with banbury mixer, true one-touch mixing\n• Stable weighing accuracy, full batch traceability\n• Matches mainstream 270L / 370L banbury mixers\n• Existing-line upstream retrofit with short shutdown windows\n• Optional overseas installation, commissioning & training",[],"2026-08-27T18:47:39.841Z","2026-08-27T18:47:39.855Z",{"id":92,"name":93,"slug":94,"description":95,"externalImages":96,"publishedAt":97,"createdAt":98,"updatedAt":98,"locale":13,"image":99,"parent":131,"seo":132,"products":141},7,"Downstream Auxiliaries","downstream-machines","Downstream equipment after the banbury mixer: batch-off cooling line, open two-roll mixing mill, and rubber extruder, precisely matched to mixer capacity to perform sheet calendaring, cooling, release agent coating and winding. Export models support CE marking.",[],"2026-08-27T18:47:39.632Z","2026-08-27T18:47:39.641Z",{"id":100,"name":101,"alternativeText":17,"caption":17,"width":18,"height":19,"formats":102,"hash":127,"ext":24,"mime":25,"size":128,"url":129,"previewUrl":17,"provider":57,"provider_metadata":17,"createdAt":130,"updatedAt":130},5,"p-batch-off",{"thumbnail":103,"large":109,"medium":115,"small":121},{"name":104,"hash":105,"ext":24,"mime":25,"path":17,"width":26,"height":27,"size":106,"sizeInBytes":107,"url":108},"thumbnail_p-batch-off","thumbnail_p_batch_off_83822099d9",3.52,3519,"/uploads/thumbnail_p_batch_off_83822099d9.jpeg",{"name":110,"hash":111,"ext":24,"mime":25,"path":17,"width":42,"height":34,"size":112,"sizeInBytes":113,"url":114},"large_p-batch-off","large_p_batch_off_83822099d9",41.5,41502,"/uploads/large_p_batch_off_83822099d9.jpeg",{"name":116,"hash":117,"ext":24,"mime":25,"path":17,"width":34,"height":35,"size":118,"sizeInBytes":119,"url":120},"medium_p-batch-off","medium_p_batch_off_83822099d9",26.33,26333,"/uploads/medium_p_batch_off_83822099d9.jpeg",{"name":122,"hash":123,"ext":24,"mime":25,"path":17,"width":49,"height":50,"size":124,"sizeInBytes":125,"url":126},"small_p-batch-off","small_p_batch_off_83822099d9",13.51,13513,"/uploads/small_p_batch_off_83822099d9.jpeg","p_batch_off_83822099d9",53.99,"/uploads/p_batch_off_83822099d9.jpeg","2026-08-27T15:22:21.418Z",[],{"id":15,"metaTitle":133,"metaDescription":134,"metaKeywords":135,"canonicalURL":70,"robots":71,"structuredData":17},"Mixing Line Downstream Auxiliaries - Batch-Off / Two | Apexlong Rubber","Rubber mixing line downstream auxiliaries: batch-off cooling line, open two-roll mill, rubber extruder, matched to banbury mixer capacity, export models with CE certification, selection, insta…",[136,137,138,139,140],"batch-off cooling line","batch-off","open mixing mill","rubber extruder","downstream auxiliaries",[142,152,162],{"id":143,"name":144,"slug":145,"model":146,"description":147,"features":148,"externalImages":149,"seoSchema":17,"publishedAt":150,"createdAt":151,"updatedAt":151,"locale":13},19,"Batch-Off Cooling Line","batch-off-cooling-line","APX-BCL","The batch-off cooling line is the core downstream auxiliary of a mixing line. It interfaces with the extrusion sheeter to perform sheet calendaring, release agent coating, hanging-frame cooling and winding/stacking. Rubber sheets are cycled multiple times on the hanging rack under forced-air cooling from fans, bringing exit temperature within the next-process requirement, while release agent is evenly applied to prevent sticking.\nLine speed is automatically matched to banbury mixer capacity with variable-frequency drives, and the whole unit is interlocked with the mixer and sheeter so no manual intervention is needed during a mixing cycle. The optimized hanging-rack structure keeps sheets running smoothly without dropping; winding or stacking mode can be selected according to downstream process needs.\nAn energy-saving optimization package is optional, grouping fan start-stop and VFD control to cut operating power consumption. Export models support CE marking with safety guards and E-stop layouts conforming to overseas standards. We provide capacity-matching selection calculations for mainstream banbury mixers and complete line installation & commissioning.","• Integrated calendaring, release-agent coating, hanging cooling, winding\n• Speed auto-matched and interlocked with banbury mixer capacity\n• Stable rack running, sheets never drop\n• Fan grouping + VFD, optimized energy consumption\n• Export models support CE certification\n• Selection calculation + complete line installation & commissioning",[],"2026-08-27T18:47:40.135Z","2026-08-27T18:47:40.147Z",{"id":153,"name":154,"slug":155,"model":156,"description":157,"features":158,"externalImages":159,"seoSchema":17,"publishedAt":160,"createdAt":161,"updatedAt":161,"locale":13},22,"Open Two-Roll Mixing Mill","open-mixing-mill","APX-OMM","The open two-roll mixing mill is used for rubber mastication, compounding, warming and sheeting, and is a fundamental general-purpose machine in any rubber factory. It features a dual-roll structure; the rolls are made of chilled cast iron for wear-resistant surfaces. The nip is adjustable manually or motorized, and the machine is equipped with a stock blender, cutting knife and safety guards to guarantee safe operation and mixing quality.\nThe rolls support multiple temperature-control methods — saturated steam, thermal oil or electric heating — with automatic roll-temperature management to meet process demands of different polymer types. The main motor has ample power, paired with a hardened-gear planetary reducer for smooth running and strong overload capacity.\nModels cover roll diameters from 360 to 660 mm; they can serve as warming / feeding units integrated into a mixing line, or operate standalone for small-batch mixing and laboratory use. Export models support CE marking and come with E-stop buttons, pull-cord safety stops and other required safety features.","• Multi-function: mastication, mixing, warming, sheeting\n• Chilled cast iron rolls, durable and wear-resistant\n• Manual/motorized nip adjustment, with stock blender\n• Auto roll temp control, multiple heating methods\n• Hardened-gear reducer, strong overload capacity\n• Roll Ø 360–660 mm range, export models CE certified",[],"2026-08-27T18:47:40.193Z","2026-08-27T18:47:40.207Z",{"id":163,"name":164,"slug":165,"model":166,"description":167,"features":168,"externalImages":169,"seoSchema":17,"publishedAt":170,"createdAt":171,"updatedAt":171,"locale":13},25,"Rubber Extruder","rubber-extruder","APX-RE","Rubber extruders serve for compound extrusion shaping and for feeding a mixing line; both hot-feed and cold-feed versions are available. The screw is machined from high-grade alloy steel and nitrided for long wear life. The barrel is equipped with multi-zone temperature control to maintain precise process temperatures, yielding dense extrudate with stable temperature.\nInside a mixing line, extruders are typically paired with sheeters (e.g. Extract-type machines) to extrude compound into a continuous sheet before it enters the batch-off cooling line — a standard configuration in modern turnkey line packages. They also handle pre-form extrusion of profiles like hoses, strips and other shapes.\nThe machine supports speed interlocks with upstream and downstream equipment; material changeover and cleaning are straightforward with low maintenance overhead. We provide screw selection guidance tailored to capacity and polymer characteristics. Export models support CE certification and overseas installation & commissioning.","• Hot-feed and cold-feed models available\n• Alloy steel nitrided screw, wear resistant and durable\n• Multi-zone temp control, stable and dense extrudate\n• Speed interlock with sheeter and cooling line\n• Dual use: mixing line feeding & profile pre-forming\n• Easy changeover & cleaning, low maintenance cost",[],"2026-08-27T18:47:40.256Z","2026-08-27T18:47:40.268Z",{"id":15,"name":173,"slug":174,"description":175,"externalImages":176,"publishedAt":177,"createdAt":178,"updatedAt":178,"locale":13,"image":179,"parent":211,"seo":212,"products":221},"Turnkey Mixing Lines","turnkey-mixing-lines","Turnkey internal mixing line EPC projects: one-stop contracting service from process planning, line design, equipment integration, KingView SCADA-based electrical control system, through to installation & commissioning and final acceptance & production ramp-up. Serves tire factories and rubber goods plants for new builds and retrofits, with overseas delivery support.",[],"2026-08-27T18:47:39.682Z","2026-08-27T18:47:39.691Z",{"id":180,"name":181,"alternativeText":17,"caption":17,"width":18,"height":19,"formats":182,"hash":207,"ext":24,"mime":25,"size":208,"url":209,"previewUrl":17,"provider":57,"provider_metadata":17,"createdAt":210,"updatedAt":210},13,"p-turnkey-line",{"thumbnail":183,"large":189,"medium":195,"small":201},{"name":184,"hash":185,"ext":24,"mime":25,"path":17,"width":26,"height":27,"size":186,"sizeInBytes":187,"url":188},"thumbnail_p-turnkey-line","thumbnail_p_turnkey_line_94427e53a2",3.89,3888,"/uploads/thumbnail_p_turnkey_line_94427e53a2.jpeg",{"name":190,"hash":191,"ext":24,"mime":25,"path":17,"width":42,"height":34,"size":192,"sizeInBytes":193,"url":194},"large_p-turnkey-line","large_p_turnkey_line_94427e53a2",42.65,42653,"/uploads/large_p_turnkey_line_94427e53a2.jpeg",{"name":196,"hash":197,"ext":24,"mime":25,"path":17,"width":34,"height":35,"size":198,"sizeInBytes":199,"url":200},"medium_p-turnkey-line","medium_p_turnkey_line_94427e53a2",27.9,27901,"/uploads/medium_p_turnkey_line_94427e53a2.jpeg",{"name":202,"hash":203,"ext":24,"mime":25,"path":17,"width":49,"height":50,"size":204,"sizeInBytes":205,"url":206},"small_p-turnkey-line","small_p_turnkey_line_94427e53a2",14.38,14384,"/uploads/small_p_turnkey_line_94427e53a2.jpeg","p_turnkey_line_94427e53a2",55.51,"/uploads/p_turnkey_line_94427e53a2.jpeg","2026-08-27T15:22:22.944Z",[],{"id":180,"metaTitle":213,"metaDescription":214,"metaKeywords":215,"canonicalURL":70,"robots":71,"structuredData":17},"Turnkey Internal Mixing Lines - Banbury Line EPC Con | Apexlong Rubber","Rubber internal mixing line turnkey EPC: process planning, line design, banbury mixer with upstream/downstream auxiliaries integration, KingView SCADA electrical control, installation commissi…",[216,217,218,219,220],"turnkey mixing line","banbury mixing line EPC","mixing workshop design","compounding line contractor","tire factory mixing line",[222,232],{"id":223,"name":224,"slug":225,"model":226,"description":227,"features":228,"externalImages":229,"seoSchema":17,"publishedAt":230,"createdAt":231,"updatedAt":231,"locale":13},28,"Turnkey Internal Mixing Line","turnkey-mixing-line","APX-TML","The turnkey internal mixing line is a one-stop EPC project for tire factories and rubber goods manufacturers: beginning with capacity calculation and process planning, it covers banbury mixer selection (paired with Yiyang, Dalian Rubber Machinery and other mainstream builders), complete line design of upstream auxiliaries, downstream machines, small-ingredient weighing and the KingView SCADA electrical control system, followed by equipment integration, installation, commissioning and acceptance into production.\nWe orchestrate the whole line around the mixing process: the material flow (rubber, carbon black, oils, small ingredients) is automatically conveyed, weighed and charged, while the information flow (recipes, batches, energy consumption) is centrally managed by the electrical control system to enable one-touch mixing and end-to-end traceability. Greenfield projects follow a “plan once, build in phases” strategy to control capex; retrofit projects target bottleneck stations for precise upgrades to minimize shutdown windows.\nAs an export project specialist, we are experienced with seaworthy export packing, overseas installation & commissioning and technical training procedures, and deliver complete lines with CE certification. Each project runs under a dedicated project manager coordinating design, procurement, installation and commissioning to ensure on-time delivery with ongoing spare parts and overhaul support.","• One-stop process planning, line design & equipment integration\n• Matches mainstream banbury mixers (Yiyang, Dalian Rubber, etc.)\n• Four-material auto weighing & charging, one-touch mixing\n• KingView SCADA central control, traceability & energy management\n• Greenfield and retrofit modes, capex pace controlled\n• Overseas delivery: seaworthy packing, install, commissioning, training",[],"2026-08-27T18:47:40.309Z","2026-08-27T18:47:40.322Z",{"id":233,"name":234,"slug":235,"model":236,"description":237,"features":238,"externalImages":239,"seoSchema":17,"publishedAt":240,"createdAt":241,"updatedAt":241,"locale":13},31,"Electrical Control & SCADA System","electrical-control-system","APX-ECS","The electrical central control system is the “brain” of the mixing workshop, built on a three-tier architecture: MCC motor control center at the distribution level, hierarchical PLC control at the device level, and KingView SCADA for supervision. At the bottom tier each stand-alone PLC runs its own closed loop; the middle MCC tier handles centralized power distribution and protection; at the top tier KingView delivers workshop-wide equipment status, recipe management, energy statistics and fault diagnostics.\nThe system supports one-touch mixing scheduling: according to the mixing process it automatically coordinates start/stop sequences and interlocks across the banbury mixer, upstream auxiliaries, downstream machines and the small-ingredient line. Recipe, batch and weighing data are centrally archived, enabling batch traceability and output of production / energy reports to underpin lean manufacturing initiatives.\nWe perform electrical system upgrades for older mixing workshops: after an audit of existing circuits we switch over in phases to minimize downtime. For export projects we provide English/Russian operator interfaces and remote maintenance access for faster after-sales response.","• Three-tier MCC + PLC + KingView SCADA architecture\n• Workshop-wide equipment status + one-touch mixing scheduling\n• Centralized archive & traceability of recipes / batches / weights\n• Energy stats and output reports supporting lean production\n• Legacy workshop electrical upgrade, phased switchover, short downtime\n• Export projects: multi-language UI + remote maintenance",[],"2026-08-27T18:47:40.375Z","2026-08-27T18:47:40.386Z",{"id":61,"name":243,"slug":244,"description":245,"externalImages":246,"publishedAt":247,"createdAt":248,"updatedAt":248,"locale":13,"image":249,"parent":280,"seo":281,"products":290},"Weighing & Dosing Systems","weighing-systems","Core equipment for rubber mixing batching: rubber weighing, multi-station auto dosing, semi-auto dosing and small ingredients auto weighing cabinets, with accuracy up to ±1g, supporting barcode recipe error-proofing and MES integration to ensure batch-to-batch consistency.",[],"2026-08-27T18:47:39.591Z","2026-08-27T18:47:39.597Z",{"id":61,"name":250,"alternativeText":17,"caption":17,"width":18,"height":19,"formats":251,"hash":276,"ext":24,"mime":25,"size":277,"url":278,"previewUrl":17,"provider":57,"provider_metadata":17,"createdAt":279,"updatedAt":279},"p-auto-dosing",{"thumbnail":252,"medium":258,"small":264,"large":270},{"name":253,"hash":254,"ext":24,"mime":25,"path":17,"width":26,"height":27,"size":255,"sizeInBytes":256,"url":257},"thumbnail_p-auto-dosing","thumbnail_p_auto_dosing_088663a696",3.62,3615,"/uploads/thumbnail_p_auto_dosing_088663a696.jpeg",{"name":259,"hash":260,"ext":24,"mime":25,"path":17,"width":34,"height":35,"size":261,"sizeInBytes":262,"url":263},"medium_p-auto-dosing","medium_p_auto_dosing_088663a696",25.49,25487,"/uploads/medium_p_auto_dosing_088663a696.jpeg",{"name":265,"hash":266,"ext":24,"mime":25,"path":17,"width":49,"height":50,"size":267,"sizeInBytes":268,"url":269},"small_p-auto-dosing","small_p_auto_dosing_088663a696",13.55,13545,"/uploads/small_p_auto_dosing_088663a696.jpeg",{"name":271,"hash":272,"ext":24,"mime":25,"path":17,"width":42,"height":34,"size":273,"sizeInBytes":274,"url":275},"large_p-auto-dosing","large_p_auto_dosing_088663a696",39.2,39201,"/uploads/large_p_auto_dosing_088663a696.jpeg","p_auto_dosing_088663a696",53.58,"/uploads/p_auto_dosing_088663a696.jpeg","2026-08-27T15:22:21.216Z",[],{"id":92,"metaTitle":282,"metaDescription":283,"metaKeywords":284,"canonicalURL":70,"robots":71,"structuredData":17},"Rubber Weighing Systems - Auto Dosing & Small Ingred | Apexlong Rubber","Rubber mixing line weighing systems: rubber compound weighing, multi-station auto dosing, semi-auto dosing, small ingredients auto weighing cabinets, high-precision weighing with recipe error-…",[285,286,287,288,289],"rubber batching system","small ingredients dosing","auto dosing","rubber weighing","mixing batching",[291,300,309,318],{"id":92,"name":292,"slug":293,"model":294,"description":295,"features":296,"externalImages":297,"seoSchema":17,"publishedAt":298,"createdAt":299,"updatedAt":299,"locale":13},"Rubber Weighing Feeding System","rubber-weighing-system","APX-RWS","The rubber weighing system performs automated weighing and batching of natural rubber and synthetic rubber bales or strips before mixing charging. It consists of a weighing platform, conveying roller table, rubber cutter interface unit and weighing instrument; cut bales are weighed in-line and the system guides supplementary cutting automatically to hit the recipe target weight, ensuring each batch is accurate.\nThe weighing unit uses high-precision load cells; weighing data is automatically uploaded to the management system and bound with recipe number and batch ID, delivering full traceability at the charging stage. The system can be interlocked with the upstream auxiliaries feed conveyor and automatically delivers batches to the charging position once weighing is complete.\nRobust in construction and simple to maintain, it is designed for high-intensity continuous production in tire factories and rubber goods plants. For existing workshop retrofits we offer compact weighing layouts that fit into limited floor space.","• In-line auto weighing & supplementary-cut guidance for bales/strips\n• High-precision load cells, data uploaded automatically\n• Bound to recipe & batch, charging is fully traceable\n• Interlocked with rubber cutter and charging conveyor\n• Robust build for continuous high-intensity production\n• Compact layout fits existing workshop retrofits",[],"2026-08-27T18:47:39.900Z","2026-08-27T18:47:39.909Z",{"id":15,"name":301,"slug":302,"model":303,"description":304,"features":305,"externalImages":306,"seoSchema":17,"publishedAt":307,"createdAt":308,"updatedAt":308,"locale":13},"Multi-Station Auto Dosing System","multi-station-auto-dosing","APX-ADS","The multi-station auto dosing system automates weighing and batching of small powder and granular ingredients for high-volume mixing production, supporting 10 to 40 simultaneous ingredient types. It uses a rotary carousel or overhead gantry layout; each station corresponds to one ingredient hopper. According to the recipe, the system automatically dispatches the right station to weigh out, and a dosing cart on a circular track collects ingredients from each station in sequence.\nEquipped with recipe management software, it auto-executes recipes delivered via barcode or system dispatch, performing step-by-step error-proof verification on each ingredient to eliminate omissions, mis-additions and out-of-tolerance weights. Weighing data is bound to batches and archived automatically, with MES integration supported for complete traceability across the batching stage.\nThis system is the workhorse of automation upgrades in large tire-factory mixing workshops: it drastically cuts batching labor and human error while raising small-ingredient distribution efficiency. We deliver end-to-end from station layout planning and hopper sizing through installation, commissioning and operator training.","• 10-40 small ingredients, multi-station auto weighing\n• Rotary carousel / gantry layout, dosing cart collects on circular track\n• Recipes execute automatically, per-ingredient error-proof check\n• Weighing data archived, MES integration for traceability\n• Major reduction in batching labor and mistakes\n• Full delivery: station planning, install, training",[],"2026-08-27T18:47:39.960Z","2026-08-27T18:47:39.975Z",{"id":180,"name":310,"slug":311,"model":312,"description":313,"features":314,"externalImages":315,"seoSchema":17,"publishedAt":316,"createdAt":317,"updatedAt":317,"locale":13},"Semi-Auto Small Ingredients Dosing","semi-auto-dosing-system","APX-SDS","The semi-auto dosing system is an economic middle ground between fully manual and fully automatic batching: the weighing step is handled automatically by weighing instruments, while material charging and changeover are performed by operators following on-screen guidance. The system prompts item-by-item with ingredient name, target weight and bin location; the operator weighs accordingly and any out-of-tolerance weight triggers an alarm that blocks progress to the next step.\nEvery weighing transaction is recorded automatically and linked to recipe number, shift and operator ID to create a complete batching log for quality traceability and performance review. Compared with pure manual batching, error rates and workload drop significantly; compared with a fully automatic line, it has a much lower entry cost and is simple to maintain.\nIdeal for small-to-medium capacity mixing workshops and high-mix/low-volume production scenarios, it also serves as a phasing solution before a full auto batching system is installed. We can customize station count and weighing range to match the current workshop layout.","• Weighing automated; operator charges materials with guidance\n• Item-by-item error prompts; OOT alarm blocks progression\n• Weighing data logged, traceable by shift/operator\n• Low entry cost, simple maintenance\n• Fits SMB capacity and high-mix low-volume runs\n• Station count and weighing range customizable",[],"2026-08-27T18:47:40.021Z","2026-08-27T18:47:40.037Z",{"id":319,"name":320,"slug":321,"model":322,"description":323,"features":324,"externalImages":325,"seoSchema":17,"publishedAt":326,"createdAt":327,"updatedAt":327,"locale":13},16,"Small Ingredients Auto Weighing Cabinet","small-ingredient-weighing","APX-SIW","The small ingredients auto weighing cabinet is designed for precision weighing of low-dose chemicals — accelerators, antioxidants, sulfur, zinc oxide and more. Single-ingredient capacity ranges 0.1–20 kg with accuracy up to ±1 g (higher precision configurable depending on material properties). It integrates weighing and bag-sealing in one unit; once weighing is complete, a bag is automatically dispensed with recipe and batch information printed on the surface.\nBuilt-in error-proofing logic: after the operator scans a barcode to call up a recipe, the system automatically locates the correct hopper and weighs; wrong scans or missed scans are blocked immediately. Every bag’s weighing data is uploaded in real time to form a complete “one bag, one code” record that serves as verification at the downstream mixing charging stage.\nThe unit can be used standalone or networked with a multi-station batching system and an internal mixer upstream small-ingredient line, making it a key piece of equipment for improving compound batch-to-batch consistency. For corrosive or hygroscopic materials, sealed stainless-steel hoppers and dehumidification options are available.","• Single-ingredient 0.1–20 kg, accuracy up to ±1 g\n• Weigh + seal integrated, bag printed with recipe & batch info\n• Scan to call recipe; wrong/missed scans auto-blocked\n• One bag one code, weighing data fully traceable end-to-end\n• Standalone or networked with batching line\n• Sealed dehumidifying config for corrosive/hygroscopic materials",[],"2026-08-27T18:47:40.082Z","2026-08-27T18:47:40.095Z",{"pagination":329},{"page":6,"pageSize":163,"pageCount":6,"total":61},{"data":331,"meta":410},{"id":6,"siteName":332,"heroTitle":333,"heroSubtitle":334,"heroCarousel":335,"primaryCTAText":353,"secondaryCTAText":354,"aboutTitle":355,"aboutContent":356,"aboutMissionTitle":357,"aboutMissionContent":358,"aboutVisionTitle":359,"aboutVisionContent":360,"aboutFacts":361,"aboutValues":374,"aboutCertifications":387,"phone":388,"email":389,"address":390,"workHours":391,"copyright":392,"locales":393,"createdAt":396,"updatedAt":396,"publishedAt":397,"locale":13,"logo":17,"favicon":17,"heroImage":17,"seo":398,"localizations":409},"Apexlong Rubber","Turnkey Equipment & Solutions Provider for Rubber Internal Mixing Lines","Delivering turnkey internal mixing line EPC, upstream auxiliaries, downstream machines, small-ingredient weighing and main electrical control systems for tyre plants and rubber goods manufacturers.",[336,342,347],{"title":337,"subtitle":338,"imageRef":339,"cta":340,"image":341},"Turnkey Internal Mixing Line EPC","From process planning and internal mixer selection to upstream auxiliaries, downstream machines and main electrical control — single-point line integration, on-time delivery for tyre plants and rubber goods factories.","hero-1","/products","/uploads/hero_1_63873f27d2.jpeg",{"title":343,"subtitle":344,"imageRef":345,"cta":340,"image":346},"Automated Upstream Auxiliaries & Small-Ingredient Weighing","Fully automatic weighing and charging of rubber polymers, carbon black, process oils and small chemicals; one-button mixing, per-ingredient error-proofing and end-to-end batch traceability for better compound consistency and cleaner workshops.","hero-3","/uploads/hero_3_5cc13aee90.jpeg",{"title":348,"subtitle":349,"imageRef":350,"cta":351,"image":352},"KingView SCADA Main Control & Overseas Delivery","Three-tier MCC + PLC + SCADA architecture with centralized supervision and energy management; full line CE-compliant, with sea-worthy export packaging, overseas installation, commissioning and technical training.","hero-2","/contact","/uploads/hero_2_f79aeadf7b.jpeg","View Products","Contact Us","About Apexlong Rubber","\u003Cp>Apexlong Rubber is the rubber internal mixing line equipment export & service brand under Apexlong Technology Co., Ltd. (宪龙（北京）科技有限公司), focused on delivering turnkey internal mixing line EPC and core equipment supplies to tyre plants, rubber goods manufacturers and rubber & plastics enterprises worldwide.\u003C/p>\u003Cp>Our core business covers: turnkey internal mixing line EPC projects, upstream auxiliaries (pneumatic conveying, weighing & charging), downstream machines (batch-off cooling lines, open two-roll mills, rubber extruders), small-ingredient weighing systems, main electrical control systems (KingView SCADA) and overhaul/modernization of existing production lines. We work closely with leading domestic internal mixer manufacturers, pairing Yiyang, Dalian Rubber & Plastics and other mainstream models with integrated conveying, weighing and cooling resources, to deliver a one-stop service from specification and planning to installation and commissioning for overseas clients.\u003C/p>\u003Cp>We are deeply familiar with sea-worthy export packaging, overseas installation & commissioning and technical training workflows. Our team is built on an engineer-first culture: we design the full line around actual process requirements, guarantee batch consistency through data-driven controls, and protect line uptime through long-term spare parts and responsive after-sales service.\u003C/p>\u003Cp>Cindy, the founder, has 20 years of foreign trade experience and 7 years of overseas working experience. She is fluent in English, French and Arabic, with English at native proficiency. She has led the export delivery of 5+ turnkey internal mixer line projects, specializing in project business, commercial negotiations and overseas coordination. Apexlong Rubber is built on an engineer-first culture and serves global clients with an international perspective and multilingual capabilities.\u003C/p>","Our Mission","\u003Cp>To enable every rubber factory in the world to run on highly efficient and reliable internal mixing line equipment and intelligent modernization solutions, and to guarantee customer success through turnkey line EPC and long-term service partnerships.\u003C/p>","Our Vision","\u003Cp>To become the trusted international partner of choice for turnkey internal mixing line EPC.\u003C/p>",[362,365,368,371],{"number":363,"label":364},"15+","Years of Team Experience",{"number":366,"label":367},"50+","Projects Delivered & Underway",{"number":369,"label":370},"30+","Partner Manufacturers",{"number":372,"label":373},"7×24","After-Sales Response",[375,379,383],{"icon":376,"title":377,"description":378},"🎯","Quality","Full-line design centred on mixing process, with data-driven controls ensuring batch-to-batch consistency",{"icon":380,"title":381,"description":382},"🚢","Delivery","Export-standard sea-worthy packaging, dedicated project managers, on-time delivery",{"icon":384,"title":385,"description":386},"🤝","Service","Spare parts, overhaul/modernization and remote support, 7×24 response to protect production uptime",[],"+86 15010455686","cindy@apexlong.com","Beijing, China","Monday–Saturday 8:30–18:00 (GMT+8)","© 2026 Apexlong Technology Co., Ltd. All rights reserved.",[13,394,395],"zh","ru","2026-08-27T18:47:39.414Z","2026-08-27T18:47:39.404Z",{"id":6,"metaTitle":399,"metaDescription":400,"metaKeywords":401,"canonicalURL":70,"robots":71,"structuredData":17},"Apexlong Rubber - Turnkey Internal Mixing Line EPC & | Apexlong Rubber","Turnkey internal mixing line EPC: upstream auxiliaries, small-ingredient weighing, batch-off cooling lines, KingView SCADA main control. For tyre plants and rubber goods factories, with overse…",[402,403,404,405,406,407,408],"rubber internal mixing line","turnkey internal mixing line EPC","internal mixer upstream auxiliary","small ingredient weighing","batch off cooling line","main electrical control system","internal mixer overhaul",[],{},{"data":412,"meta":431},{"id":6,"siteName":332,"heroTitle":333,"heroSubtitle":334,"heroCarousel":413,"primaryCTAText":353,"secondaryCTAText":354,"aboutTitle":355,"aboutContent":356,"aboutMissionTitle":357,"aboutMissionContent":358,"aboutVisionTitle":359,"aboutVisionContent":360,"aboutFacts":417,"aboutValues":422,"aboutCertifications":426,"phone":388,"email":389,"address":390,"workHours":391,"copyright":392,"locales":427,"createdAt":396,"updatedAt":396,"publishedAt":397,"locale":13,"logo":17,"favicon":17,"heroImage":17,"seo":428,"localizations":430},[414,415,416],{"title":337,"subtitle":338,"imageRef":339,"cta":340,"image":341},{"title":343,"subtitle":344,"imageRef":345,"cta":340,"image":346},{"title":348,"subtitle":349,"imageRef":350,"cta":351,"image":352},[418,419,420,421],{"number":363,"label":364},{"number":366,"label":367},{"number":369,"label":370},{"number":372,"label":373},[423,424,425],{"icon":376,"title":377,"description":378},{"icon":380,"title":381,"description":382},{"icon":384,"title":385,"description":386},[],[13,394,395],{"id":6,"metaTitle":399,"metaDescription":400,"metaKeywords":429,"canonicalURL":70,"robots":71,"structuredData":17},[402,403,404,405,406,407,408],[],{},{"data":433,"meta":452},{"id":6,"siteName":332,"heroTitle":333,"heroSubtitle":334,"heroCarousel":434,"primaryCTAText":353,"secondaryCTAText":354,"aboutTitle":355,"aboutContent":356,"aboutMissionTitle":357,"aboutMissionContent":358,"aboutVisionTitle":359,"aboutVisionContent":360,"aboutFacts":438,"aboutValues":443,"aboutCertifications":447,"phone":388,"email":389,"address":390,"workHours":391,"copyright":392,"locales":448,"createdAt":396,"updatedAt":396,"publishedAt":397,"locale":13,"logo":17,"favicon":17,"heroImage":17,"seo":449,"localizations":451},[435,436,437],{"title":337,"subtitle":338,"imageRef":339,"cta":340,"image":341},{"title":343,"subtitle":344,"imageRef":345,"cta":340,"image":346},{"title":348,"subtitle":349,"imageRef":350,"cta":351,"image":352},[439,440,441,442],{"number":363,"label":364},{"number":366,"label":367},{"number":369,"label":370},{"number":372,"label":373},[444,445,446],{"icon":376,"title":377,"description":378},{"icon":380,"title":381,"description":382},{"icon":384,"title":385,"description":386},[],[13,394,395],{"id":6,"metaTitle":399,"metaDescription":400,"metaKeywords":450,"canonicalURL":70,"robots":71,"structuredData":17},[402,403,404,405,406,407,408],[],{},1787861365888]